Tuesday, August 25, 2015

Organize your tools by creating custom foam tool inserts



People in maintenance environments depend on a wide variety of tools and products to get their job completed on time. This array of tools required coupled with the increasing requirements and reduced manpower in today’s workplace pushes a necessary gain in productivity per maintenance employee.

The challenge is finding ways to increase productivity, purchasing the right tools for the job is one way of increasing productivity, another is utilizing custom tool foam inserts.

Every minute a maintenance worker spends searching for a misplaced tool is a wasted minute. It is not uncommon for a worker to spend five or more minutes trying to find a tool, it is also not uncommon for a worker to travel to a jobsite on the facility to discover a tool he thought he had was not actually on his cart.

By using tool foam purchased in tool foam sheets or having it custom cut to his specific requirements enables the worker to have “at a glance” assurance that he has the tools needed to complete his task.


Consider this analysis, if the employee’s burden labor rate is $50 dollars per hour and he spends $5 minutes looking for tools for each task, that equates to $4.16 in additional cost. If that employee completes five tasks per day, the total daily cost of searching for tools is $20.83. In a five day work week it costs $104.16 which equates to $416.66 per month per employee and $5000 dollars per year per employee in lost productivity. 

The question this begs is, can you afford not to streamline your maintenance activities with tool foam?

Monday, August 10, 2015

Benefits of Using a Tool Foam Organizer



Since the early 1980’s, tool control has been playing an ever expanding role in maintenance functions within the aerospace industry. What originated in aerospace has been expanding into other industries including commercial maintenance through the growing need to increase productivity while streamlining operations. 

Lean Six Sigma and lean manufacturing rely upon streamlined operations to reduce the amount of time technicians spend trying to locate missing tools. Utilizing our tool foam within toolboxes and on workbenches allows for the instant recognition of a missing tool, this recognition facilitates the immediate urgency of locating the missing tool to ensure the tool is not in a “deliverable” product to the customer nor in a place that could cause damage to something like an engine.

We make creating tool foam inserts and foam for toolboxes easy, we can guide you through the process of tracing, cutting, and laminating using an adhesive or heat. 

















Toolbox Shadowing Foam
It is much easier to find missing tools when your toolbox foam has a bold background,making every tool have its own place. When a tool is missing, the bold background will help you to identify it then and there. 

Shadowing Foam
Tool foam offers a contrasting color background with a ½” thick or greater piece of darker foam over a ¼” or 1/8” thick piece of lighter color. The color combination makes it easier to organize your tools and notice a missing tool at first glance. Your employees can check the toolbox quickly and easily. This rapid identification facilitates maintenance and reduces downtime.