Tuesday, August 25, 2015

Organize your tools by creating custom foam tool inserts



People in maintenance environments depend on a wide variety of tools and products to get their job completed on time. This array of tools required coupled with the increasing requirements and reduced manpower in today’s workplace pushes a necessary gain in productivity per maintenance employee.

The challenge is finding ways to increase productivity, purchasing the right tools for the job is one way of increasing productivity, another is utilizing custom tool foam inserts.

Every minute a maintenance worker spends searching for a misplaced tool is a wasted minute. It is not uncommon for a worker to spend five or more minutes trying to find a tool, it is also not uncommon for a worker to travel to a jobsite on the facility to discover a tool he thought he had was not actually on his cart.

By using tool foam purchased in tool foam sheets or having it custom cut to his specific requirements enables the worker to have “at a glance” assurance that he has the tools needed to complete his task.


Consider this analysis, if the employee’s burden labor rate is $50 dollars per hour and he spends $5 minutes looking for tools for each task, that equates to $4.16 in additional cost. If that employee completes five tasks per day, the total daily cost of searching for tools is $20.83. In a five day work week it costs $104.16 which equates to $416.66 per month per employee and $5000 dollars per year per employee in lost productivity. 

The question this begs is, can you afford not to streamline your maintenance activities with tool foam?

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